Madsen Steel Wire Products provides high-quality industrial powder coating services to address the needs of myriad applications and industries. From our state-of-the-art powder coating facility in Bronson, MI, we specialize in enhancing the durability and aesthetic of your wire components. The goal is to make them both highly functional and visually attractive, based on your specific performance requirements and unique branding preferences. Read on to learn more about the process, how we can help, and the markets we serve.
What Is Powder Coating?
Powder coating is a multi-stage metal finishing process that applies a fine layer of specialized dry powder to the surface of electrostatically charged metal parts. This surface coating, which consists of resins, fillers, and pigments, will resist cracking and flaking for an attractive finish that promotes long-lasting part performance.Â
Before applying the powder, we’ll pre-treat your parts through washing or sand-blasting processes to remove any dirt, oils, and grease. Then, we’ll electrically ground the parts and, utilizing an electrostatic spray gun, apply the electrically charged coating in your preferred thickness. Once coated, the parts proceed into an industrial gas convection oven set to between 350 °F and 450 °F to harden the coating. The specific oven temperature and curing duration depend on factors like part size, coating type, and coating thickness.
Curing parts using the proper timeframe and temperature causes the necessary cross-linking of the coating’s polymer chains. This ultimately ensures successful adhesion between the coating and the part, resulting in a smooth surface finish with the desired gloss and coloring. While achieving the desired appearance for your parts, powder coating also enhances their durability.Â
Powder-coated metal components can better resist wear, impact, fading, moisture, salt and chemical exposure, corrosion, and extreme temperatures. Also, compared to other industrial coating types, powder coating is advantageous because it doesn’t require long drying periods, shortening overall turn times. It’s a more environmentally friendly option than painting part surfaces, giving you the desired look and color you want without the perfluoroalkyl and polyfluoroalkyl substances (PFAS) that some paints contain.
Local Powder Coating Solutions in Bronson, MI
Madsen Steel Wire offers fast, quality industrial powder coating services to customers in Bronson, MI, and the surrounding areas. We utilize an advanced 5-stage stainless steel powder coating booth that lets us quickly change colors and clean the booth without halting the production line. The efficiency of our powder coating system means you’ll enjoy quality products with reduced lead times.
Madsen Steel Wire is a one-stop shop that handles your projects from design and fabrication to powder coating and testing. By partnering with us as your project’s single-source services provider, you’ll benefit from our in-house capabilities, which lead to better consistency and quality control. Also, as part of our commitment to supporting ethical, sustainable manufacturing and proactively banning harmful chemicals from our operations, our company uses certified PFAS-free powder coatings. We don’t believe in taking shortcuts on your products.
Our expert team in Bronson, MI, will work closely with you to meet your unique application requirements. We’ll custom coat anything from wire forms and grids to shelving and POP displays per your performance and color preferences. We strive to deliver durable, visually pleasing powder-coated components that will withstand even your harshest applications.
Industries We Serve
Madsen Steel Wire offers powder coating services for a wide range of industries, including:
- AutomotiveÂ
- Energy
- Food and beverage
- Industrial
- Lighting
- Manufacturing
- POP displays
- Recreation
- Recreational vehicles (RVs)
- Utilities
Get a Quote for Powder Coating Services in Bronson, MI
If you’re searching for “powder coating near me,” look no further than Madsen Steel Wire. Since 1938, our company has been creating high-performance wire products crafted to the highest quality standards. Our industrial powder coating facility in Bronson, MI, follows all AAMA 2603, AAMA 2604, and ASTM B117 specifications for full quality assurance. Our products are made and powder-coated in the USA for faster delivery and reliable functionality you can trust.Â
Our experienced team will deliver lasting, durable powder coatings to meet or exceed your expectations and industry standards. Contact us today to learn more about our industrial powder coating services and how our experts can help with your next project.
